Automatic Corrugated Folder Gluer Stitcher (JHXDX-2800)

Basic Info

Model NO.	JHXDX-2800
Precision	4 Servo Control System
Transport Package	Plastic Film
Specification	CE & ISO9001
Trademark	JIAJIE
Origin	China
HS Code	8441309000
Production Capacity	4 PCS/Month

Product Description

I. Specification:

Model	JHXDX-2800
Max. Carton Size	900×2600
Min. Carton Size	300×900
Installation Area	3500×15000mm
Total Power	7.9kw
Power Supply	Three Phase 380V

II. Main Features:
a) Key Features
l Unique separate sheet separation and registration part which can eliminate the fish
tail phenomenon effectively.
l Gluing, stitching, glue + stitching can be set through one button press which is very
convenient for the operation
l The stitcher cutting knife and nail stand adopts imported hard alloy which ensures
long working life span
b) Main Features
l Adjustable single or double stitch, in compliant with international standard 17 or 18 size nail.
l The imported Yaskawa brand of four-servo motors with accurate features, it can reduce the transmission devices and makes trouble free.
l Using motor to adjust the synchronous belts, easy operation and reduce change time.
l Swing style stitching head, synchronous belts and stitching head moving synchronously, it can achieve stitching while sheet moving, fast speed and high efficiency.
IV. Main Structures:

Auto Feeding Auto Glue Auto Folding
Auto Stitching Conveyor Electrical Part
V. Features by Parts:

i. Feeding Unit:

1. Adopt high quality rubber vacuum belt, stocking and automatic input to ensure the efficiency of feeding.
2. Special design makes the adjustment simply, quickly and precisely. The side regulation, paper feed baffle and belt are separately operated parts, which is easy to change the size of carton.

ii. Gluing and Nail Delivery Unit


1. The gluing width is 20-25 mm-gluing from bottom side.
2. The glue box can be moved left or right according to the requirement of the corrugated board. It is made of stainless steel--big glue contain and easy for cleaning.
3. The gluing amount can be adjusted.
4. The electrical control system makes nail stitching more precise.
5. Automatic nail feeding device, four sensors detecting the nail shortage break.


iii. Folding Unit


1. It uses high friction belt. The folding speed is controlled by frequency converter which can be controlled separately and synchronized with the main motor.
2. Motor driven for order change adjustment-fast and convenient.
3. Re-creasing roller, re-creasing knife, side roller and flapping plate can eliminate the fish tail effectively.

iv. Sheet Separation and Registration Unit

1. Our unique design of sheet side lay and speed disparity unit can connect with other automatic folder gluer.
2. When choose stitching mode, there has two servo motors control the sheet aligning actions, secondary compensation and correction system eliminates fish tails phenomenon.


v. Stitching Unit

1. Adopts Synchronous belt drive, PLC control system, touch screen adjustment, convenient, fast and accurate.
2. The swing style stitching head with the features of less power consumption, faster speed and high stability can effectively enhance the product quality.
3. One button control the gluing mode and stitching mode exchange, all adjustment controlled by electric motor.
4. The nail pitch and stitching head up and down are controlled by electric motors. The cut-off knife adopts cemented carbide material, long service life.
5. The nail shape can be adjusted as sheet requirement.


iv. Stacking and Counting Unit

1. The Flapping Plate can help to reduce the fish tail phenomenon.
2. The pile number can be set at 10, 15, 20 and 25.

v. Electrical Parts

1. Scientific and reasonable mechanical structure, reliable quality electrical elements makes the machine free of trouble.
2. Yaskawa servo motor control system makes motion precisely.
3. Intermediate relays adopt French Schneider and photoelectric switch adopt Ormon brand.
4. Select the gluing mode or stitching mode by touching the screen.
5. The motion control system is optional.




VI. Installation Requirement

i. Installation areas: Length × Width : 15000×3500mm
ii. Training, installation and debugging:
1. Seller in charge of installation, debugging and training in the buyer's factory. However the days used should be generally no more than seven days
2. The buyer should try to help as much as they can while the supplier's engineer is debugging the machine by providing enough workers, powers, tools and some necessary documents or papers.

VIII. Main Configurations:

i. Electric Part:

Name	Brand	Model
Frequency converter	Shilin	3.7KW/2.2KW
Relay	Omron
Thermal relay	Schneider	0.63-1A
Contactor	French Schneider	CJX2 1201 CJX21210
Photoelectric	Omron	E3Z-T61-D E3Z-T61-L
Photoelectric	Omron	E3F3-D11
Encoder	Omron	E6B2-CWZ6C 360P/R
PLC	China	XCL-E8X8YT
Touch screen	Hitech	190mm
Servo motor	Yaskawa

ii. Main Mechanical Parts:

	Name	Brand	Quantity
1	Feeding belt(A)	Baiteli	6
2	Receiving belt(C)	Forbo-siegling	19
3	Conveyor belt(B)	Forbo-siegling	13
4	High-pressure centrifugal fan	Shanghai(Halon)	1
5	Main Motor	Simens(beide)	1
6	Reducer	Zhejiang	6

iii. Tools

	Name	Quantity
1	Internal Hexagonal Spanner	1
2	Screwdriver (plus)	1
3	Screwdriver (minus)	1
4	Pliers	1
5	Monkey wrench	1
6	Wrench	3